Give Your Business an Edge with New Warehouse TechnologyUpgrading technology produces benefits immediately for your business
Why Upgrade Your Mobile Computers and WMS?
Today supply chain businesses need to operate faster, more accurately and more reliably than ever before, largely to meet the expectations of consumers for accurate order fulfillment and speedy delivery with a variety of options. Legacy warehouse operations primarily handled, stored and shipped by the pallet. Now the pressure to ship directly to consumers is intense.
Manufacturers, warehouses and distribution centers, 3PLs and retailers need detailed, accurate
There are three major reasons why manufacturers are investing in technology systems and tools in 2017:
- Growth in e-commerce and omnichannel sales and pressures that order fulfillment exerts on operations
- Need to reduce manufacturing costs and keep inventory and operations under control
- Need for quality assurance is driving innovation and cultivating competition
- Quality of goods produced
- Order status
- Production capacity levels and much more
Approximately 30% of U.S-based manufacturers surveyed indicated that their companies were planning to increase the level of spending on technology within the following 12 month period.
According to the Peerless Research Group 2017 study conducted for Modern Materials Handling Magazine, respondents identified business challenges which they were working to resolve during the past two years including:
- Barcoding, barcode scanner technology and truck mounted hardware
- Improved inventory control, lot tracking and multi-warehouse fulfillment
- Efficiency and need to reduce production times
- Fleet management
- Recruiting and retaining workers
- Accuracy and effectiveness of inventory management
- Warehouse management operations
How are companies getting this data? It starts with barcode labeling or RFID. By using cutting edge industrial mobile computing devices including wearables, data can be captured, monitored then analyzed without additional effort on the part of workers. With every scan, information is collected and sent into systems where the information can be utilized for processes, shared with other supply chain partners, analyzed and used to improve operations. Today, having and using leading edge technology can be a game changer and result in cost savings, improved compliance with regulations and trading partner guidelines and more.
- Within manufacturing facilities, information is captured regarding manufacturing operations and the supply chain network and digital records are created.
- Technology systems “talk to each other”, sharing information and enabling sophisticated analysis and visualization of the real-time data that is received via multiple sources.
- Leading edge technology systems apply algorithms as well as automation. Rules-based systems translate the decisions and actions from the digital world into action within the physical world, in manufacturing facilities and across the supply chain.
While 2017 has been plagued by slow growth, the pace of consumer expectations for fast delivery of goods and increase in the consumer class continues to put pressure on supply chain partners across the globe. The supply chain and manufacturing operations rely on accurate real time visibility.
Using rugged mobile computing devices enables that the tracking of raw materials and finished goods can be done continually, enabling accurate forecasts. Data can be used in order to streamline operations for maximum efficiency and eliminate bottlenecks. Some manufacturing facilities now do just-in-time manufacturing (JIT). This can be especially important for new products, for revision of existing products and for meeting seasonal demand. Having visibility across the supply chain with communication and connectivity to suppliers and partners is essential to having raw materials in the right locations at the right time.
According to the Zebra 2017 Manufacturing Vision Study, manufacturers have increased their focus on producing quality goods. Manufacturers are relying on technologies to connect the plant floor, increase overall production and throughput and deal with the increased number of product variants. Today, manufacturing facilities are investing in the latest technologies including RFID, wearables, automated systems and other tools. By introducing the Industrial Internet of Things (IIoT) into facilities, manufacturers are able to achieve real time visibility into goods, assets, processes and locations.
According to the 2017 Zebra Manufacturing Vision Study 34% of those surveyed anticipate supporting a connected factory by 2022. Currently 27% of respondents reported collecting the data from production, the workforce and supply chain.
As manufacturing facilities adopt IIOT, benefits become apparent quickly.
Warehouse Operations, Transportation, 3PL and Last Mile Logistics Providers
Industry expert Forrester projects that U.S. online retail sales will exceed $500 billion by 2020, up from $373 billion in 2016. Having the technology that is necessary to facilitate the orders, inventory tracking and shipping has become essential to warehouse operators, distribution centers
Because of the way supply chain networks were originally designed, the system is projected to undergo a major makeover within the next few years. As this happens, supply chain companies are investing in technologies like rugged mobile devices to increase the speed and accuracy of order picking, RFID for
Warehouse operations need to be able to communicate quickly, accurately and dependably. Millions of orders are processed to consumers every day. Consumers expect to get their orders processed and delivered quickly and accurately, but how does this happen?
Warehouse staff using rugged mobile computers scan barcodes (or utilize RFID) when receiving goods, handling and storing inventory and facilitating shipment of freight. Scanning barcodes captures information in real time, as activity occurs. The information is then fed into computerized systems such as warehouse management software (WMS) and enterprise resource planning (ERP) systems. This is essential for package tracking, asset management and other tasks.
This information can also be used by consumers, especially when third party logistics providers (3PLs) handle e-commerce and fulfillment. The data can help track the order process and eventually track the delivery to the consumer’s door or other selected location.
Other popular technology tools for warehouse operations include voice picking, also known as voice-directed warehousing. This technology utilizes speech recognition in order to direct warehouse workers on where to go and how to find goods within the warehouse or distribution center. Voice picking has become popular because it enables warehouse staff to use both hands, freeing them up to work more quickly and efficiently. The use of voice picking has been related to gains in accuracy and workforce productivity. Voice picking helps workers be more flexible. This enables warehouse staff to condense tasks and can make working across multiple warehouses easier, ideal when dealing with seasonal conditions or merchandise.
The mobile computers include GPS tracking, cellular phone capabilities as well as a camera, ideal for capturing photos of damaged goods and other issues that require documentation. Using only one device, especially one optimized with a rugged design, helps make it easier to handle deliveries and have information all in one easy to access location. This centralized functionality keeps workers connected to the enterprise and supply chain and enables them to provide better service to consumers.
Today supply chain businesses need to meet challenges never dreamed of ten to twenty years ago. Now consumers are driving change. Between consumer expectations and their power to influence others and share information in real time through social media, the entire supply chain has been turned upside down.
In order to deal with the highly complex nature of manufacturing, warehousing, distribution and 3PL operations and challenges of online retail, companies are turning to technology for help. Using
- Increase throughput
- Improve inventory management and inventory control
- Provide information visibility across the supply chain
- Optimize workforce productivity
- Improve the accuracy of operations, processes and goods
- Have access to real time data that can be analyzed to give insight into potential improvements for your business
- Enable you to be more competitive with others in your industry
When was the last time you evaluated your technology?
Reviewing your technology tools and systems annually is an effective business practice. When doing so, pull out your site survey and examine your wireless network for dead zones. Having the necessary coverage and proper wireless connectivity is crucial to daily warehouse operations. Consider whether device management makes sense for your operation. Also review the cost to operate and maintain items such as:
- Barcode printers and barcode scanning solutions
- Tablet PCs
- Vehicle mount computers
- Handheld mobile computers
- Rugged tablets
- Other mobile solution devices used for data capture and printing.
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